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New York Times
Let there be L.E.D.`s
by Ian Austen
published: January 8, 2004
It started innocently enough. Marcel Jean Vos, an interior and commercial
designer in London, bought some light-emitting diodes to create a small
lighting system in the kitchen of his apartment. Now, four years later,
Mr. Vos has transformed a neighboring one-bedroom apartment into a space
lighted entirely with L.E.D.'s, the solid-state technology more commonly
associated with the tiny lights on electronic gadgets. The apartment has
360 L.E.D. arrays, and about 20 yards of plastic ribbons embedded with
the glowing semiconductors. The lighting effects include a kitchen counter
that changes color, an illuminated shower stall, a candle that has chips
instead of a wick, and a light sculpture. "Everyone is looking for an
excuse to ditch the incandescent light bulb," said Mr. Vos, the chief
executive of Vos Solutions, his design consultancy. "And it is about time.
We are using extra energy for nothing."
But his project demonstrates both the advantages and the drawbacks of
replacing incandescent light, a technology that has not changed substantially
since Thomas Edison developed his first successful bulb in 1879.
Despite its enormous number of light fixtures, Mr. Vos's apartment uses
no more electricity than four 100-watt incandescent bulbs would, he said.
("And what kind of fun can you have with just four light bulbs?" he asked.)
But offsetting the frugality is the staggering cost of the installation.
Mr. Voss estimated that he spent $50,000 to create the apartment's lighting
system.
"Right now it's something that's only for the rich and famous," said Mr.
Vos.
While Mr. Vos's apartment is unusual - he makes the unverifiable claim
that it is the world's first residence entirely lighted by chips - he
is not alone in his thinking that L.E.D.'s may help end the reign of the
conventional light bulb. Major manufacturers like G.E. Lighting and Philips
Lighting, along with some much smaller newcomers, want to find a place
in every home for L.E.D. illumination.
What began with Christmas tree lights and under-the-cabinet lights may
eventually lead to inexpensive, solid-state lighting systems. Researchers
are promising lights that will be more like wallpaper than bulbs.
The research into solid-state lighting is motivated by light bulb makers
who want to create new and profitable products. But saving energy is a
consideration, too. About 20 percent of all electricity in the United
States is used for lighting. A shift from bulbs to L.E.D.'s and other
more efficient kinds of lighting could cut that percentage in half, easing
the strain on power systems and reducing the chances of a blackout like
the one that affected the northeastern United States and Canada last August.
"What we're looking at here is really changing the way people think about
their environments," said Mark Roush, a former lighting designer who is
now a senior marketing executive at Philips Lighting. "And there's nothing
that drives awareness of lighting more than not having it." In the incandescent
bulb, it would seem that Mr. Roush and his counterparts at other companies
have an easy target. "The standard by which we judge all light sources
is the incandescent," he said. "But the incandescent has very poor color
rendering."
The incandescent bulb, which works by heating a thin metal filament so
that it emits light, is also inefficient. About 90 to 95 percent of the
electricity that goes into most incandescent bulbs is converted to heat
rather than light.
"It's absolutely the least efficient light bulb you can buy," said Anil
R. Duggal, the manager of G.E.'s light energy conservation program. And
you don't have to be an engineer to know how little it takes to shatter
an incandescent bulb or how frequently the filament burns out.
But one factor sweeps all those considerations aside when most household
users go shopping: incandescent bulbs are very inexpensive. Standard bulbs
commonly sell for as little as 50 cents each, and even brighter and longer-lasting
halogen incandescent bulbs can be had for a few dollars. That makes more
efficient alternatives like compact fluorescents, at $10 or more, seem
extravagant, and leaves little or no room in the market for the even more
expensive lights that use L.E.D.'s.
L.E.D.'s are tiny devices, made of semiconductor material, that allow
an electric current to travel in only one direction and produce light
as a byproduct of current flow. Like fluorescent lights, L.E.D.'s do not
have filaments, so they run cooler and last longer. Their higher prices
might be offset by longevity and lower operating costs, but few consumers
do those calculations while pushing a shopping cart. "I know that when
I go into a store, I mostly look at what's in my wallet," said Gert Bruning,
a lighting researcher at Philips Research.
For now, that has made L.E.D. lighting mostly of interest to the commercial
world, where energy use and maintenance costs are carefully watched. The
vast video screens and animated signs that cover buildings in Times Square
are the most dramatic commercial use of the technology. But the most common
applications tend to be prosaic. Many traffic signals, Walk/Don't Walk
signs and indicator lights on trucks and buses use L.E.D.'s.
GELcore, an L.E.D. lighting maker owned by G.E. and Emcore, a semiconductor
company, recently unveiled an L.E.D. technology for illuminated street
signs. Similarly, what appear to be neon tubes on new buildings are often
plastic ribbons embedded with L.E.D.'s.
The major barrier to creating inexpensive L.E.D. lights for homes is not
the semiconductors themselves. The real obstacle is the cost of overcoming
several basic limitations of the chips. The first is the nature of their
light. Incandescent or fluorescent bulbs diffuse their glow over a wide
area. L.E.D.'s, in contrast, are very bright only at a single point. That's
handy for showing that a cellphone is charged or for making up one subpixel
in a huge video billboard, but a drawback for filling rooms with light.
"L.E.D.'s are very good at lighting effects," Mr. Roush said. "Now they
are coming across the threshold to effective lighting - delivering the
light where you want it."
Most of the bulbs in Mr. Vos's apartment, which are the kind used for
signs, achieve that result by combining several L.E.D.'s under a plastic
lens.
Light color is also a problem. Currently no L.E.D. produces light of a
color that that is suitable for everyday household use. The best produce
a white light that has a pronounced and very unflattering blue tinge.
At the moment there are two ways around the color problem. Many L.E.D.
bulbs create white light by blending the output of separate red, green
and blue diodes.
Scott Hearn, the president and chief executive of GELcore, said his researchers
were developing an alternative in which the L.E.D.'s generate invisible
ultraviolet light. That light in turn causes phosphors on the chip to
glow. As with fluorescent lights, producing a specific color becomes a
matter of adjusting the phosphors' chemical recipe.
GELcore began selling a $25 under-cabinet accent light this fall that
uses a variation of the concept. The light has a series of blue L.E.D.'s
that have been coated with yellow phosphors to improve their light color.
Most people in the L.E.D. lighting industry have already conceded the
business of replacing standard incandescent bulbs to efficient compact
fluorescent lamps. They're hoping to use the technology to introduce entirely
new kinds of household fixtures.
"Having these flat things is a totally different way of looking at lighting,"
Mr. Roush said. "All of a sudden I have dynamic color, color that can
change. Inside spaces can be illuminated to match the whiteness of daylight
outside, while buildings can change their colors outside."
The most successful L.E.D. lighting product for consumers so far emerged
from a desire to overcome a common seasonal annoyance. Frustrated by the
need to climb a ladder to replace burned-out Christmas lights on his house
in Yardley, Pa., David Allen began looking into alternatives.
At first Mr. Allen looked at developing fiber-optic systems. But along
the way he discovered that, contrary to industry assumptions, it was possible
to assemble strings of L.E.D.'s that could be plugged into wall outlets
without a power converter. The lights are rated for up to 200,000 hours
of use.
This holiday season was the second that his Forever Bright lights were
widely distributed in North America. While Mr. Allen declined to give
sales figures, he said that sales of the lights increased by 500 percent
over 2002, partly because of promotions by some electrical utility companies.
But even if more houses start to resemble Mr. Vos's futuristic apartment,
the glory days for L.E.D.'s may be cut short by their younger sibling,
organic light-emitting diodes, or O.L.E.D.'s. Because they are based on
plastics, O.L.E.D.'s do not have to be manufactured in semiconductor factories.
Nor are they limited to relatively small sizes. "Organic L.E.D.'s can
potentially be made with a low-cost printing line, much like you print
a newspaper," said Dr. Duggal of GE.
More important, they could be created on flexible materials, leading to
new forms of lighting. Rolls of O.L.E.D.'s could be produced as a kind
of luminous wallpaper. Table lamps could exchange their bulbs for shades
that provide both light and decoration. But O.L.E.D.'s are in their infancy
and so far have few applications. Phillips uses them in an electric razor,
and they are found in some small displays in car dashboards. They are
not very energy efficient, and the light output tends to decrease over
time.
Dr. Duggal said that much work remained to be done to improve the technology.
"How this gets adopted is going to be interesting," he said. "But making
all this work is still a big challenge. It's not a done deal."
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